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Safety and Handling Phosphoric Anhydride (P2O5)
Please read and thoroughly understand the Innophos Material Safety
Data Sheet (MSDS) for Phosphoric anhydride before attempting to
use this product in any manner.
Phosphoric anhydride is classified as an OSHA hazardous substance.
It is listed on the TSCA inventory and for transportation purposes
its proper shipping name is phosphorus pentoxide. It is labeled
CORROSIVE.

Safety
Phosphoric anhydride is a strong dehydrating agent, and with
moisture forms phosphoric acids which are corrosive to the skin,
mucous membranes and eyes. In addition, the heat generated upon
reaction with moisture may cause thermal burns. Skin moisture
alone may be sufficient to generate harmful effects. Avoid breathing
P205 dust.
Recommended Safety Equipment Includes:
- NIOSH/MSHA approved respirator.
- Positive pressure self-contained breathing apparatus for emergency
conditions.
- Face shield with chemical safety goggles.
- Full body protective clothing, rubber gloves and boots.
- Functioning safety shower and eye wash facilities must be
available in the immediate area.
- Oxygen should be readily available.
To prevent the inhalation of P205 dust,
and to protect the face and eyes, workers should wear a NIOSH/MSHA
full face piece cartridge, air purifying respirator, with a particulate
prefilter. However, adequate ventilation of the working area is
the recommended method of control.
In the event of exposure to phosphoric anhydride, GET IMMEDIATE
MEDICAL ATTENTION. For emergency action, refer to the MSDS for
phosphoric anhydride.

Fire and Explosion
P205 is neither combustible, nor supports
combustion. It does however react vigorously with moisture producing
heat, acid and steam.
The heat of hydration may raise the temperature of combustible
materials above their autoignition temperature which may cause
combustion to occur. Without moisture present, no fire or combustion
hazards exist.
In case of a fire in areas where P205 exists,
carbon dioxide or dry chemicals should be used as fire extinguishers.
If water is used to cool closed containers, the amount should
be large enough to overwhelm any heat and acid which may be generated.
P205 may evolve toxic and highly corrosive
fumes when overheated or by contacting oxidizable materials. Firemen
should wear protective clothing and use a self-contained breathing
apparatus.

Drum Handling
Storage: Drums storing phosphoric anhydride must be air and moisture
tight at all times. They must be stored in a cool dry well ventilated
location away from flammable or combustible materials. Each drum
should be readily accessible. The use of a water sprinkler fire
protection system in the proximity of the storage area is not
recommended. Drums should be inspected frequently for condition.
To reduce the risk of moisture absorption the oldest drums should
be used first.
Drum Use: Because of the rapid absorption of water by
P205, exposure of the drum contents to moisture
should be prevented. One way of doing this is to plan the use
of this product in multiples of whole drums. If a drum must be
partially emptied, the drum cover should be quickly and securely
replaced. The condition and proper placement of the gasket should
be checked.
Special attention should be given to the disposal of empty drums.
Care must be taken to ensure that all the P205
is removed, since any remaining material will hydrolyze to phosphoric
acid and severe corrosion may result. Empty drums should be resealed
until ready for cleaning. An empty P205
drum should be treated with all the respect due a full one.
With the operator properly protected using the appropriate personal
protection equipment, empty drums should be checked that they
contain only a trace of residual P205, and
then washed thoroughly with copious amounts of water. A subsequent
rinsing with a weak sodium carbonate (soda ash) solution followed
by another water wash and air blow drying should ensure the safe
decontamination of the container. Attention should be paid to
the external parts of the container as well as the internal parts.
Once the drum is thoroughly cleaned, the DOT label must be removed.

Spills
Note that this material is classified as:
- RCRA hazardous waste D002, CORROSIVE.
- RCRA hazardous waste D003, REACTIVE.
Spills are subject to CERCLA reporting requirements:
- RQ = 100 lbs as a D002 and D003 waste.
- Persons involved in cleaning up a spill must wear appropriate
protective equipment.
- The spill area should be ventilated.
Spills may be cleaned up using a suitable shovel or scoop or
by sweeping. Again the recommended personal protection equipment
should be used. Avoid dust generation. Place the recovered material
in authorized containers for legal disposal. Subsequently wash
the contaminated area with a large volume of water.
Do not flush the material into public sewers or waterways. Ensure
thorough decontamination of the tools and equipment used in the
clean up. Dispose of the recovered material in accordance with
the Local, State and Federal regulations.
Users of phosphoric anhydride should prepare for handling large
spills.

Intermediate Bulk Containers (IBC)
Innophos offers phosphoric anhydride in well constructed returnable
stainless steel intermediate bulk containers (IBCs). The IBCs
hold a net 3,500 pounds of product, and have a fully loaded gross
weight of 4,100 pounds.
Returnable IBCs offer a convenient and economical method of transporting
and handling phosphorus pentoxide. Among the benefits of IBCs
compared to drums are the elimination of drum cleaning and disposal
requirements, improved safety, automated feed opportunities and
reduced contamination potential.

Materials of Construction and the Addition of Phosphoric Anhydride
to the Reaction Vessel
The addition of phosphoric anhydride to a reactor is commonly
achieved with a feed hopper and a rotary valve. Figures 1 and
2 illustrate two possible equipment arrangements which may be
custom fabricated by organizations such as Sterling-Fleischman
Inc., of Malvern, PA.
Because phosphoric anhydride is hygroscopic, the arrangements
should be designed to eliminate any contact of it with atmospheric
moisture.
The drums or IBCs are inverted onto the feed cone or hopper,
and the flow of phosphoric anhydride is controlled using the rotary
valve.
The cones or feed hoppers should be constructed of 316 L stainless
steel (SS) with welding to be done with 316 ELC SS rods. PTFE
(polytetraflouroethylene) sandwich type gaskets such as Envelon
or a PTFE envelope (jacketed) gasket such as Chemiseal A-F20
both manufactured by Garlock Mechanical Packing Division, Palmyra,
NY should be used. Valves should be of 316 SS body, ball or plug
type, with Teflon sleeves, seats and seals. Pumps should
be centrifugal and be constructed of 316 SS or Worthite®.
Phosphoric anhydride in a feed hopper, cone, IBC or drum, should
not contact moisture. In a well sealed system, the vents should
be equipped with dryers to dry any air. Alternatively, the system
can be continuously purged with about 1/2 cubic foot per minute
of dry air or dry inert gas (-25°F dew point). Figures 1 and 2
indicate where purge gas should be introduced.
The use of a six inch standard screw conveyor can save space
if overhead room is restricted. The screw conveyor should be designed
to handle about 1-1/2 times the maximum output of the rotary valve.
Both the rotary valve and the screw conveyor can be equipped with
variable speed drives to allow for different specific feed rates.
If the gravity feed arrangement is used, a vibrator should be
placed on the sloping feed pipe.
Depending on the degree of agitation in the reactor, and on the
rate of P205 addition,
a spreading wheel may be necessary to keep the material from forming
lumps in the reactor. The wheel should be of 316 ELC SS frame
with a 10 or 12 mesh SS screen welded to it. A 1/8 or 1/4 horsepower
motor and a standard oil seal mounted on the top pipe flange will
provide adequate drive for an unpressurized reactor.
The speed of the spreading wheel should be adjusted so that the
phosphoric anhydride is evenly distributed over the surface of
the reacting liquid without being thrown onto the vessel side
walls above the liquid level.
Provisions to clean the P205
feeding system by flushing the residual material into the
reactor with a liquid used in the reaction should be made. Water
is not recommended for this purpose since the hydration of P205
may produce steam, high temperatures and phosphoric acids. All
vapors produced in the reaction should be vented away from the
P205 feed system.

Figure 1. Phosphoric anhydride feeding system with screw
conveyor.

Figure 2. The component parts of a well sealed phosphoric
anhydride feeding system with nitrogen purge.


Trades Names
Envelon: Garlock, Mechanical Packing Div., Palmyra, NY.
Chemiseal®: Garlock, Mechanical Packing Div., Palmyra,
NY.
Teflon: E.I. duPont de Nemours & Co., Wilmington, DE.
Worthite®: Worthington Corp., Harrison, NJ.

Shipping Regulations
Phosphoric anhydride is classified by the Department of Transportation
as a Class 8 (Corrosive), Packing Group II material. The proper
shipping name is PHOSPHORUS PENTOXIDE. It must be shipped in the
D.O.T. specified containers. D.O.T. and other statutory regulations
must be followed.
Shipping containers must bear the label "CORROSIVE".
Vehicles transporting more than 1,001 pounds of the product must
bear a "CORROSIVE" placard.
Phosphoric anhydride is shipped in returnable IBCs and full open-head
single trip steel drums. Their specifications are given in the
table below.
Table 4. Phosphoric anhydride shipping container specifications.
|
Container Specifications
|
IBC |
Drum |
Drum |
| Gross wt. |
(lbs.) |
4100
|
435
|
68
|
| Net wt. |
(lbs.) |
3500
|
400
|
60
|
| Tare wt. |
(lbs.) |
600
|
35
|
8
|
| Capacity |
(gals.) |
366
|
55
|
8
|
| Capacity |
(cu. ft.) |
49
|
-
|
-
|
| Height |
(in.) |
61 7/8
|
35 1/16
|
13 3/4
|
| Diameter |
(in.) |
-
|
23 1/2
|
14 3/4
|
| Length |
(in.) |
48
|
-
|
-
|
| Width |
(in.) |
42
|
-
|
-
|
| Gauge of steel |
-
|
20
|
24
|
| UN or DOT spec. # |
DOT 56
|
1A2/Y295
|
1A2/Y72
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TIR-26 NOV. 1996
See your Innophos Sales Representative or call our Order and Customer
Satisfaction Team at 1-800-243-5052 for more information about
products discussed in this Technical Information Report.
Innophos believes all inform given is this report
is accurate. It is offered in good faith, but supplied without
consideration or guarantee. Innophos assumes no obligation or liability
for the accuracy or sufficiency of the information given or the
results obtained, all such information being given or accepted
at user's risk. The use(s) referred are listed for purposes of
illustration only and the user is urged to investigate and establish
the suitability of application of such use(s) in every case. Nothing
herein contained is to be construed as a recommendation for uses
which infringe valid patents or as extending a license under valid
patents or as advising or authorizing practice of any patents
or patent applications owned by Innophos or others.
Innophos
P.O Box 8000
Cranbury, NJ 08512-8000, USA
Tel: (609) 495-2495
Fax: (609) 860-9563
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